What are the defects of silica gel caused by the macro strength of
high temperature molded silicone rubber? The cost of producing silica gel products is much higher than that of rubber or plastic products. The reason is not only the high cost of silica gel raw materials, but also various defects in the production process of silica gel products. Once the silica gel raw materials are defective after molding, the whole product is directly scrapped, and there is no possibility of returning to the furnace for re refining, Today, we will analyze one of the reasons for the poor production of silica gel products, that is, the poor quality caused by lack of materials!
As the name suggests, lack of material is a piece missing from the product after molding. However, the reason for material shortage is not just the shortage of raw materials. Most of the reasons are that the raw materials do not flow fully into the mold, resulting in material shortage.
1) the silica gel raw material is placed in the mold in a wrong shape or not well placed, and the raw material does not fully flow into all parts of the mold during pressing, which will also cause material shortage.
2) insufficient pressure of the molding machine and insufficient pressure on raw materials will also lead to material shortage. The pressure is not enough, and the raw materials can not fully flow into the mold. Moreover, the uneven pressure of the molded electric heating plate will also lead to the same situation.
3) the temperature of high temperature molded silicone rubber mold is incorrect. Too high mold temperature will lead to poor rubber fluidity and can not fully flow into the mold. Low temperature will cause other adverse effects.
4) Poor operation of employees. When the operation speed of employees is too slow, the rubber will be burned to death. Improper operation and incorrect discharge will make the rubber unable to flow into the mold normally
5) reasons for the rubber itself. Some compounds are too hard or have poor fluidity after adding fillers, such as some tear resistant silica gel, flame retardant silica gel and other special silica gel. Is to improve the formula or the way of placing materials. Or if the rubber is stored too long after refining, it will lead to the expiration of the rubber, so it is necessary to re refine the rubber. Poor liquidity or expiration will lead to shortage of materials.
Dongguan Hongqiang New Material Co., Ltd. is an enterprise specializing in the production of silicone, high temperature silicone rubber and liquid rubber. It is located at No. 6, Liangwu Industrial Road, Changping Town, Dongguan City, Guangdong Province. The company has strong R & D capacity, production capacity and sales network. It has modern production equipment and international leading production technology. It has more than 100 sets of silicone rubber professional production, such as kneader, open mixer and rubber filter. Among them, 2000L vacuum kneader is used for the production of mixed rubber. At present, the company has an annual production capacity of 50000 tons of raw rubber and 30000 tons of mixed rubber. At present, the enterprise has successfully passed ISO9001-2008 quality system certification, American UL certification, FDA certification and SGS certification. In 2009, the company successfully passed the certification of national high-tech enterprise and won the honorary title of national high-tech enterprise.